PepsiCo Leverages 3D Printing to Boost Safety and Ergonomics on Production Lines
In a forward-thinking move for workplace safety and efficiency, PepsiCo has incorporated Ultimaker’s additive manufacturing (AM) platform to design and produce custom tools that reduce strain on workers. By using on-site 3D printing, PepsiCo’s teams can rapidly prototype and deploy specialized fixtures and jigs tailored to each task.
The company’s decision to embrace 3D printing stems from a desire to address common ergonomic challenges on the production floor. Employees now have access to lightweight, customized equipment—lowering the risk of repetitive strain injuries and boosting overall safety. With the ability to iterate designs quickly, engineers and operators can collaborate in real time, refining their prototypes until each piece perfectly fits its intended use.
Beyond improved ergonomics, the benefits include significant cost savings and reduced lead times. Printing parts in-house means PepsiCo no longer relies on third-party suppliers or extended shipping schedules. Instead, new or replacement parts can be created within hours, keeping production lines running smoothly and minimizing downtime.
The move underscores a broader trend of large manufacturers and consumer-goods companies using additive manufacturing to streamline operations. By bringing rapid prototyping and production capabilities under one roof, PepsiCo demonstrates how 3D printing can increase the safety and comfort of employees without compromising on efficiency—or budgets.
With AM technology continuing to evolve, industry watchers anticipate more companies will follow PepsiCo’s lead, embracing custom-designed, on-demand solutions to safeguard workers while driving innovation on the factory floor.
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